Volvo Considers US Production Shift for Popular SUVs Amidst Tariff Challenges

Jul 15, 2025 at 10:30 PM
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In response to mounting trade tariffs and fluctuating market dynamics, the Swedish automotive giant, Volvo, is reportedly contemplating a significant overhaul of its production strategy. The company is considering relocating the manufacturing of its highly sought-after XC60 and XC90 SUV models to its facility in the United States. This potential move is a calculated effort to alleviate the financial pressures imposed by existing tariffs and to enhance localized production efficiency. Such a strategic pivot underscores Volvo's commitment to adapting its global operations to navigate the complexities of international trade policies, ensuring the long-term viability and competitiveness of its key product lines in the North American market. This initiative is part of a broader corporate re-evaluation aimed at streamlining operations and bolstering financial resilience in a challenging economic landscape.

Reports suggest that Volvo intends to commence production of the mid-size XC60 at its Charleston, South Carolina factory in January 2027, followed by the larger XC90 in October 2028. This move is projected to utilize a substantial portion of the factory's 150,000-vehicle annual capacity, with an estimated 60,000 XC60s and 50,000 XC90s to be assembled there each year. Currently, the South Carolina plant exclusively produces Volvo's EX90 electric SUV and the Polestar 3 for its electric vehicle affiliate. This expansion would mark a considerable shift, bringing the production of Volvo's most successful models—which collectively accounted for 64% of its US sales in the first half of the year—closer to their primary market.

This strategic consideration comes at a critical juncture for Volvo, which recently announced an impairment charge of approximately $1.2 billion (11.4 billion Swedish kronor). This financial setback is attributed to delays in the development and launch of its electric models, notably the EX90 SUV and the ES90 sedan, alongside the escalating costs associated with international tariffs. Fredrik Hansson, Volvo Cars CFO, highlighted that these market developments, particularly import tariffs in the US, have adversely affected the anticipated lifetime profitability of these vehicles, making the ES90, in particular, financially unviable for the US market.

In light of these challenges, Volvo Cars CEO Hakan Samuelsson, who recently returned to the company, has initiated an austerity program targeting savings of over $1.85 billion (18 billion kronor), which includes a reduction of 3,000 jobs globally. Samuelsson has publicly emphasized the importance of localization, drawing parallels with Chinese manufacturing practices, to circumvent high import tariffs. He views the current trade environment not merely as an obstacle but as an opportunity to significantly increase production volumes in the US, thereby reducing costs and reinforcing the company's competitive standing. This proactive stance reflects Volvo's determination to adapt its manufacturing footprint to a rapidly changing global trade landscape.

Volvo's efforts to reconfigure its production network are part of a larger strategy to navigate a turbulent global economy marked by evolving trade policies. The potential shift of SUV production to the US is a calculated maneuver aimed at mitigating tariff impacts and stabilizing profitability, showcasing the company's adaptive capacity in an increasingly protectionist trade environment.